METHODS OF CONSTRUCTION •  RIVENED WOODMECHANICAL JOINERY

ver the years, it has been the experience of my clients that when shopping for a true Windsor chair they have encountered a wide range in the price of Windsors for the same reason price ranges exist in any other product -- quality. Many sources of chairs passing themselves off as chairmakers are really small factories assembling mass-produced components. Factories hire semi-skilled labor that assembles those same easy-to-put together components.
   The reality about a Windsor chair is that if it goes together easily, it comes apart easily. It is for this very reason, in the name of economics, that factories rely on glue to secure their joints, hence the term ‘glue joints’. When the glue fails after a few years, the joint fails. This factory shortcoming has even led to retailers selling glue injectors, a devise not unlike a syringe, which injects glue in the mortise of the leg!
   As a master Windsor chairmaker, I have studied wood joinery and know how to make mechanical joints – joints that are secured by some mechanical feature and individually fitted to each and every chair. In short, the mechanical strength provided by the triangulation of nearly all of the chair’s components is key. For example, the wedges used to hold the legs in the seat are not there to ‘look colonial’ as some factories would have one believe. An integral part of the structural integrity of the chair, they are a hardwood keyed wedge driven in the leg top that not only holds the leg in place but keeps it from twisting in it’s socketed hole which would loosen the undercarriage assembly.
   This is just one example of mechanical joinery that was originally used some 250 years ago and that I continue to use in my chairs today.